Heavy milling for gears is a critical process in industries that demand high-precision and durable components. Gears play a vital role in power transmission systems, and their machining requires tools that can withstand high loads and ensure exceptional accuracy. At Halnn, we specialize in producing advanced heavy milling tools designed to enhance gear manufacturing processes. With our cutting-edge technology and precision engineering, we provide solutions that ensure efficiency, durability, and cost-effectiveness.
·High-Performance Materials: Our tools are crafted using premium materials such as carbide and coated CBN, ensuring superior wear resistance and thermal stability.
·Precision Engineering: Designed for optimal cutting performance, ensuring precise gear profiles and reduced processing times.
·Durability and Strength: Built to withstand high loads, these tools maintain performance even under intense thermal and mechanical stress.
·Custom Solutions: Halnn offers tailored tools to meet unique requirements, ensuring the best fit for your specific gear milling applications.
Profile accuracy: +/-0.1mm; Module: 6-30
Cutter diameter: 200-500mm
Cutting parameters: maximum cutting depth: 50mm; Vc: 120-180m/min, Fr/teeth: 0.3-0.65mm/rev
Gear accuracy: grade 8-9; Module: 6-30
Cutter diameter: 200-500mm
Cutting parameters: Vc: 130-200 m/min, Fr/teeth: 0.25-0.45mm/rev
With over a decade of experience in precision cutting tools, Halnn is a trusted partner for gear manufacturers worldwide.
·Expertise: A team of skilled engineers dedicated to developing innovative machining solutions.
·Quality Assurance: Rigorous testing ensures our tools meet the highest industry standards.
·Customer-Centric Approach: We prioritize your needs, providing tailored solutions and responsive support.
Halnn’s heavy milling tools are indispensable in various industries, including:
·Automotive: High-precision gear machining for transmission systems in vehicles.
·Wind Power: Milling large gears used in wind turbines.
·Heavy Machinery: Manufacturing gearboxes and components for industrial equipment.
Application case of gears roughing milling cutter
This case is for processing 20M bearing rings. The original production cycle can no longer meet the needs of users, which is effectively replaced now. Under the same working conditions, the efficiency of gear rough milling tools of Halnn is 50% higher than imported brands and the test results satisfies the requirements of users.
Workpiece: 20M bearing rings
Materials: 42CrMo（HB180-260）
Vc: 360m/min
Fr: 0.35mm/r
Ap: 0.4-0.5mm
Cutting method: rough milling and continuous
Processing machine: external gear milling machine of Nanjing Tech University
Cooling way: dry cutting
Application case gears finishing milling cutter
This case is for processing 18M bearing internal rings. Under the same working conditions, the bearing finishing milling cutter of Halnn has unique efficiency advantage compared to imported brands
Workpiece: 18M bearing internal rings
Materials: 42CrMo（HB180-260）
Vc: 360m/min
Fr: 0.35mm/r
Ap: 0.4-0.5mm
Cutting method: finish milling and continuous
Processing machine: external gear milling machine of Nanjing Tech University
Cooling way: dry cutting
Mode:RNMN RCMX-V RCMX-Y PCD Type:BN-K1,BN-S20,CDW010 Application:Rollers
Mode:CBN Inserts Type:BN-S300,BN-S30 Application:Brake Disc/Drum
Mode:Solid CBN Insert Type:BN-K1,BN-S20 Application:Wear Parts
Mode: Type: Application:
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